Cixing bearing builds Ningbo "smart factory" model
2015 Ningbo automation (intelligent) complete equipment cultivation pilot project has been selected from more than 60 projects after several rounds of competition. Ningbo Cixing Bearing Co., Ltd. (hereinafter referred to as "Cixing bearing") "digital transformation and upgrading pilot project of bearing manufacturing workshop" is among them, This is also the 2015 Ningbo automation (intelligent) complete equipment cultivation pilot project of Ningbo bearing bank. After several rounds of competition, 4 projects were finally selected from more than 60 projects. Ningbo Cixing Bearing Co., Ltd. (hereinafter referred to as "Cixing bearing") "digital transformation and improvement pilot project of bearing manufacturing workshop" was listed among them. This is also the first intelligent complete equipment pilot project in Ningbo bearing industry
Cixing bearing's "pilot project for digital transformation and improvement of bearing manufacturing workshop" lasts for two years. On the basis of equipment automation, it develops and adopts a series of intelligent equipment and software systems. Based on the cloud data analysis and control platform, it implements the digital transformation of the workshop with data planning, data analysis and data drive as the main line. Through data collection and analysis, process pattern matching and resource optimization, it realizes machine to machine The multi-level digital closed-loop operation system of machine and human. Through information management, Daju 6 According to the collection and cloud computing technology, tens of millions of pieces of information are gathered every day from feeding, heat treatment, grinding/loading, detection to product packaging. Through big data analysis and real-time monitoring of equipment status, the early warning mechanism of equipment and the feedback mechanism of existing detection means are improved. Automatically adjust the production pace and process to improve the quality and efficiency of the manufacturing process as a whole. Since the implementation of the plan at the beginning of this year, it has progressed smoothly. There are three intelligent assembly lines in the pilot workshop. At present, the heat treatment workshop has realized intelligent unmanned operation. After the overall completion, the number of personnel can be reduced by about 30%
Cixing bearing, together with well-known domestic research institutes and many experts, jointly developed equipment status data collector and bearing grinding 4 Nano and powder metallurgy new material preparation and utilization technology frequency conversion control system digital test and verification device, bearing handling servo control system digital test and verification device, multi joint free combination mobile manipulator test device, multi-channel machine vision stereoscopic discrimination device, high-precision dynamic weighing system device our products are all over the country, high-performance parallel robot grabbing device Multifunctional digital audio detector. Taking the high-dimensional big data cloud computing of equipment as an example, it is implemented by the first technical consulting director of sap in China. Taking the unmanned packaging workshop as an example, it is implemented by a team led by top experts in the field of robot neurovision in China. It is understood that to make the robot's eyes "live", this detection system has more than 3000 pairs of "visual nerves", which will make the quality more stable and perfect. At present, the enterprise has introduced 10 domestic and foreign experts and technical backbones of "smart factory"
Cixing Bearing Co., Ltd. has undergone eight product grade upgrading and transformation. From January to July this year, it rolled thermal insulation aluminum profiles and PVC rigid plastic strips. Its sales led by high-end automotive special bearings reached 416million yuan, an increase of 26.23% year-on-year. It is expected that the annual sales will reach 1billion yuan and the profit will exceed 100 million yuan