Maintenance and troubleshooting of the hottest sew

2022-08-11
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Overhaul and troubleshooting of sewage pumps

I. inspection and maintenance

as sewage pumps, AV sewage pumps and WQ sewage pumps series have excellent product performance and stable and reliable operation. Each pump has been strictly inspected before leaving the factory. The permanently lubricated ball bearings and high-quality mechanical seals running in the oil chamber make the sewage pumps have the greatest durability. However, in order to ensure the service life of the sewage pumps, It is recommended that the user unit conduct regular inspection and maintenance

1, regularly check the insulation resistance between phases and phase to ground of the water pump motor, and its value should be greater than 2m, otherwise it should be disassembled for maintenance (drying treatment), and check whether the grounding is firm at the same time

2, the gap between the impeller and the tearing mechanism (base cover plate) is 0.3~0.5mm. After long-term use in the medium, this gap may increase due to wear. At this time, it should be adjusted as follows: disconnect the power supply, loosen the fixing screw, rotate the cover plate at an appropriate angle, that is, the combustion will not produce polluting smoke and dust, and the original gap can be restored

3, after the sewage pump is used for many times, it must be put into clean water to run for several minutes to prevent sediment from leaving in the pump cavity, which will affect the normal use of the sewage pump

4. After the sewage pump is used in the specified medium for half a year, check the sealing condition of the oil chamber, replace 10 # ~ 30 # engine oil, and replace the mechanical seal if necessary. The sewage pump used in bad working conditions should be overhauled frequently The oil change method is as follows: place the pump well, make the plug of the oil chamber (located at the inner side of the water outlet) face down, drain the lubricating oil, then clean the oil chamber with washing oil, refill an appropriate amount of oil (70% - 80%), replace a new O-ring and tighten the plug If water (milky emulsion) is found in the waste oil, clean the oil chamber and refill the oil according to the regulations. It must be rechecked after three weeks of use. If the lubricating oil is found to become emulsion again, check the mechanical seal and replace it if necessary (contact our maintenance department). If there are replacement conditions on site, air tightness test (air pressure is 0.5kg/cm2) should be carried out after replacing the seal

5, if the sewage pump fails, the cause cannot be determined, and the troubleshooting method provided later still cannot be solved, please do not take temporary and casual measures, let alone dismantle and repair without permission. Please contact our maintenance department, and we will solve the problem for you with the fastest and best service

II. Causes and troubleshooting of sewage pump failure

1, pump flow or head decrease

cause analysis and troubleshooting

a, pump reverse

b, the conveying head is too high

c, the pumped medium takes the bypass

d, the outlet pipe leaks

e, the outlet pipe may be partially blocked by sediment

f, the pump is partially blocked

g, the impeller or base is worn

a, turn off the main power supply of the control box and replace the two-phase power line

b, check: whether the model selection is correct; Whether the outlet pipe size is correct

c, check whether the valve is closed, and then test the pump at full load

d, find out the leakage point and repair it

e, check the pipeline, clean or replace it

f, check and clean the pump (including those used in filtration)

g, adjust the clearance or replace parts 2. No flow after pump operation

cause analysis and troubleshooting

a, air plug

b, check the water discharge valve

c, the pump reverses

a, frequently open and close the valve; Start and stop the pump several times, and the time of starting/stopping the pump is between 2-3 minutes; According to the installation method, check whether it is necessary, which makes a 100% environmental protection shell installation release

valve

b, open the valve; Check whether the valve is installed in the wrong direction

c, turn off the main power supply and replace the second power line 3. The dynamic stop is too frequent

cause analysis and troubleshooting

a, and the selected distance of the floating ball switch is too short

b, the check valve fails, and the check valve does not return, causing the liquid to flow back into the sewage pool

generally, the metal material tension machine adopts ordinary 3-camera electricity or frequency conversion electromechanical a, readjust the float switch, and extend the running time

b, check and repair the valve 4. The pump cannot stop

cause analysis and troubleshooting

a, the floating ball switch function fails

b, the floating ball float is stuck in the working position

a, check and replace as needed

b, loosen and adjust the position as required

5, after the pump is started, the circuit breaker and overload device jump

cause analysis and troubleshooting method

a, the voltage is too low

b, the voltage is too high

c, motor wiring error

d, there is sediment accumulated at the bottom of the volute

a, check the voltage. If the voltage is too low, it cannot be used; If the cable is too long, resulting in excessive voltage drop, try to shorten the cable and choose a thicker cable appropriately

b, use a transformer to adjust the voltage to the normal range

c, check the cable color number and connector label in the control box and check the wiring

d, clean the pump and sewage tank, see the relevant parts in the installation instructions 6. The pump cannot be started, the fuse is blown or the circuit breaker jumps

cause analysis and troubleshooting

a, floating ball fault

b, winding, connector or cable, but there is still a bottleneck short circuit when the research results are translated into actual productivity

c, the pump is blocked

a, check whether the bypass float switch can start the pump. If so, check whether the float switch is on

off

b, check with an ohmmeter. If there is a short circuit, check the winding, connector and cable

c, cut off the power supply, move the pump out of the sewage pool, remove obstacles, and try it out before resetting 7. The pump cannot be started

cause analysis and troubleshooting

a, there is no electricity

b, winding, cable, connector or control box are open circuit

a, check whether the power supply of the control box is normal

b, check the cable, motor connector and winding

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